High Speed Automation That Scales Your Production

Providing high quality, robust, & efficient assembly machines and automated systems since 1981.

Brands We've Assembled

WHAT WE DO

Custom Automation Solutions Built for Precision

From machine design to full system integration, we engineer high performance assembly automation, inspection systems, and test systems.

Assembly Equipment

Contract Manufacturing

3D Printing

Engineering

Consultation

Custom Gantries

OUR EXPERTISE

Automation Equipment Designed for Speed & Accuracy

Continuous Motion Assembly Systems

Continuous Motion Assembly technology promotes extremely fast, efficient, and repeatable processes that can reach assembly speeds unattainable any other way. Schaffer Automation specializes in this cutting-edge assembly technology since 1981.

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Indexing Assembly Systems

Schaffer Automation has a vast amount of experience in high speed indexing assembly applications. From Medical devices to consumer packaged goods, high speed indexing assembly may be the best custom solution for your parts.

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Robotic Pick and Place

In certain applications, 4-axis and 6-axis robots can be extremely useful. Schaffer Automation can help you with difficult parts to handle and assemble with our experience in robotic pick and place and robotic assembly.

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Vision Inspection Systems

Specializing in High-Speed Vision Inspection applications, Schaffer Automation understands your product quality needs/requirements.

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Leak Test Systems

Schaffer Automation can leak test your parts and assemblies. From gross leak detection to minute pressure decay, we can help!

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Start Your Project Today

OUR IMPACT

Automation Expertise Across Critical Industries

Custom Molding

From automotive fasteners, flip top caps, to propel/repel containers, we have assembled them.

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Packaging

We offer pick and place gantries, box packing, layer packing, adhesive sealing, pad printing, custom conveyors, tray sealing, & many more packaging applications.

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Aerosol

We assemble: Dip Tubes, Valve Assemblies, Insert Actuator Assemblies, Spray Tips, & more.

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Personal Care

We assemble: Lip Balms, Deodorants, Dropper Pipettes, Essential Oil Caps and Droppers, & more.

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Food & Beverage

We assemble: Caps and Spouts for Pouches, Candy Packaging, Condiment Closures, Bottle Caps, & more.

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Medical Device

We assemble: Luer Lock Caps, Syringes, Dosing Devices, & more.

Cosmetics

We assemble: Lip Balm Containers, Sport Sticks, Lip Stick Containers, & more.

Automotive

We design machines to assemble: Panel Fasteners, Molded Components, Rivets, & more.

OUR JOURNEY

Stop Losing Production Time to Inefficient Assembly

Schaffer Automation, based in St. Charles, IL, has a rich history rooted in engineering and automation. Established in 1981, the company has continuously evolved to become a prominent player in the automation industry. Since its inception, Schaffer Automation has been dedicated to delivering cutting-edge automated solutions for a wide range of engineering challenges.


Driven by a commitment to innovation and quality, Schaffer Automation has earned a reputation as a trusted partner for businesses seeking tailored manufacturing solutions. With a focus on precision and personalized service, the company has stood the test of time by adapting to industry advancements and ever-changing customer needs.

How to Get Started

1.

Share Your Project Requirements

2.

Collaborate with Our Engineering Team

3.

Launch a Precision Automation System

STAY INFORMED

Our Resources

Make the most of the season by following these simple guidelines

By Matthew Scroggs • February 10, 2026
The new season is a great reason to make and keep resolutions. Whether it’s eating right or cleaning out the garage, here are some tips for making and keeping resolutions.

Keep in touch with site visitors and boost loyalty

By Matthew Scroggs • February 10, 2026
There are so many good reasons to communicate with site visitors. Tell them about sales and new products or update them with tips and information.

TESTIMONIALS

Why Our Clients Trust Us

"Having worked with Schaffer Automation for over 40years, they have become an important partner in the growth of our company. Their expertise and commitment to excellence is unmatched in the automation industry. We are proud to have them as a partner."

— Paul B.

"I have had the pleasure of knowing and working with Steve and Mike for the past 29 years, both professionally and personally. Throughout that time, it has always been a positive and enjoyable experience. Their work ethic is exceptional, and they consistently demonstrate accountability, integrity, and dedication in everything they do. I highly recommend them to anyone seeking dependable and trustworthy professionals."

— Rich R.

"Schaffer Automation has been an outstanding partner for our company. Their ability to deliver on timeline, quality, and communication sets them apart. From initial concept through execution, they demonstrate a high level of technical expertise, responsiveness, patience, and accountability. We value their collaborative approach and the confidence they bring to complex, high-volume manufacturing solutions."

— Doug

Frequently Asked Questions

Your Questions, Answered

  • Can you customize a machine specifically for our part design or assembly process?

    Yes. At our core, this is what we do. We design and build custom equipment. Our systems are built around your components. We do not have a standard machine chassis or footprint. This allows us to customize all aspects of the equipment to the specific needs of each part design.

  • Do you offer installation, commissioning, and ongoing support after machine delivery?

    Yes. We support our machines through their entire lifecycle. We still support equipment that we built in the early 1990's that still runs today. We offer installation, training, and commissioning as standards in our quotations. Reach out today for a quote!

  • Can you work with international customers and handle export logistics?

    Yes, we can. We have worked with several international companies that resulted in extremely successful machine installations. We utilize logistics partners for crating, certification, shipping, etc. to deliver anywhere in the world.

  • What kinds of safety features are integrated into your machines?

    Our systems our built to the highest OSHA and ISO standards for safety. Typically, we use fixed barrier guarding and solenoid locking guard switches where applicable. We have experience with all automation safety style devices and work with our customers to find the best fit for them.

  • What warranty coverage comes with your machines and systems?

    Our standard warranty is 1 year on all tooling and mechanical build items. We pass along all manufacturer's warrantees on all purchased items, which in general range from 1-3 years.

  • Can Schaffer Automation retrofit or upgrade our existing legacy equipment?

    Yes. When product life cycles slow down and run their course, we have found that retrofitting existing equipment to run new products can offer a very cost-effective solution to our customers.


    We also offer quoting the contract manufacturing of customers "hard to manage" assembly opportunities. Our team is very experienced in assembly production and quality control, and we are willing to work with other OEM's equipment.

  • Do you provide virtual demos or simulations before finalizing the design?

    Yes. We do this in finalizing designs and quoting. When quoting, our team goes through the required testing and planning to ensure our concepts, quality, and output rates are met and exceeded. To do this, we run simulations, build test tooling, and develop solid models.

  • How scalable are your systems for future production growth?

    We take future product growth into consideration and often times design in consideration for this when approaching an opportunity. Depending on customer needs, this is something we offer.

CONTACT US

Let's Get to Work

Have a project in mind or a challenge to solve? Our team is ready to help you move forward with the right solution.

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