Assembly Equipment

SERVICE OVERVIEW

Custom Assembly Equipment for Your Operation

Every assembly process comes with unique challenges, from part complexity to production speed. Our custom assembly equipment is designed to align with your specific parts and components, helping improve consistency, reduce manual effort, and keep production moving efficiently. From concept to integration, each solution is built to fit seamlessly into your workflow and support long term performance.


Our equipment offerings:

OUr Custom Equipment

WE BUILD CUSTOM MACHINES FOR YOUR PRODUCTS

Continuous Motion Assembly Equipment:

Servo Indexing & Assembly Equipment:

Engineered for Efficiency from Start to Finish

1.

Precision Through Technology

Powered by advanced CAD-CAM and CNC technology, we infuse precision and repeatability into every facet of our solutions. This commitment guarantees that our machinery not only meets your exacting standards but consistently surpasses them. By leveraging technology, we minimize human error, elevate throughput, and elevate the potential for flawless production.

2.

Strategic Automation

We understand the impact of downtime and inefficiencies on your operations. Our solutions are meticulously designed for strategic automation, minimizing maintenance requirements and ensuring long-term reliability. This approach optimizes resource allocation, reduces costs, and supports continuous production without interruptions.

OUR IMPACT

Industries Relying on Assembly Equipment

Custom Molding

From automotive fasteners, flip top caps, to propel/repel containers, we have assembled them.

Button

Packaging

We offer pick and place gantries, box packing, layer packing, adhesive sealing, pad printing, custom conveyors, tray sealing, & many more packaging applications.

Button

Aerosol

We assemble: Dip Tubes, Valve Assemblies, Insert Actuator Assemblies, Spray Tips, & more.

Button

Personal Care

We assemble: Lip Balms, Deodorants, Dropper Pipettes, Essential Oil Caps and Droppers, & more.

Button

Food & Beverage

We assemble: Caps and Spouts for Pouches, Candy Packaging, Condiment Closures, Bottle Caps, & more.

Button

Medical Device

We assemble: Luer Lock Caps, Syringes, Dosing Devices, & more.

Cosmetics

We assemble: Lip Balm Containers, Sport Sticks, Lip Stick Containers, & more.

Automotive

We design machines to assemble: Panel Fasteners, Molded Components, Rivets, & more.

Start Your Project Today

OUR JOURNEY

Stop Losing Production Time in High-Demand Environments

Schaffer Automation, based in St. Charles, IL, has a rich history rooted in engineering and automation. Established in 1981, the company has continuously evolved to become a prominent player in the automation industry. Since its inception, Schaffer Automation has been dedicated to delivering cutting-edge automated solutions for a wide range of engineering challenges.


Driven by a commitment to innovation and quality, Schaffer Automation has earned a reputation as a trusted partner for businesses seeking tailored manufacturing solutions. With a focus on precision and personalized service, the company has stood the test of time by adapting to industry advancements and ever-changing customer needs.

OUR VISION

Our Commitment to Excellence

Tailored Innovation

Schaffer Automation works closely with each client to understand specific manufacturing challenges and goals. Our team develops custom automation solutions that are designed to fit your process, improve efficiency, and support long-term performance.

Advancing Manufacturing

Our focus goes beyond building equipment. We help improve how products are made by applying practical automation strategies that increase efficiency, reduce variability, and support more consistent production outcomes.

Looking Ahead

At Schaffer Automation, we design and build solutions that support the future of manufacturing. Every system is engineered to improve precision, increase productivity, and help your operation adapt as demands evolve.

Frequently Asked Questions

Your Questions, Answered

  • Can you customize a machine specifically for our part design or assembly process?

    Yes. At our core, this is what we do. We design and build custom equipment. Our systems are built around your components. We do not have a standard machine chassis or footprint. This allows us to customize all aspects of the equipment to the specific needs of each part design.

  • Do you offer installation, commissioning, and ongoing support after machine delivery?

    Yes. We support our machines through their entire lifecycle. We still support equipment that we built in the early 1990's that still runs today. We offer installation, training, and commissioning as standards in our quotations. Reach out today for a quote!

  • Can you work with international customers and handle export logistics?

    Yes, we can. We have worked with several international companies that resulted in extremely successful machine installations. We utilize logistics partners for crating, certification, shipping, etc. to deliver anywhere in the world.

  • What kinds of safety features are integrated into your machines?

    Our systems our built to the highest OSHA and ISO standards for safety. Typically, we use fixed barrier guarding and solenoid locking guard switches where applicable. We have experience with all automation safety style devices and work with our customers to find the best fit for them.

  • What warranty coverage comes with your machines and systems?

    Our standard warranty is 1 year on all tooling and mechanical build items. We pass along all manufacturer's warrantees on all purchased items, which in general range from 1-3 years.

  • Can Schaffer Automation retrofit or upgrade our existing legacy equipment?

    Yes. When product life cycles slow down and run their course, we have found that retrofitting existing equipment to run new products can offer a very cost-effective solution to our customers.


    We also offer quoting the contract manufacturing of customers "hard to manage" assembly opportunities. Our team is very experienced in assembly production and quality control, and we are willing to work with other OEM's equipment.

  • Do you provide virtual demos or simulations before finalizing the design?

    Yes. We do this in finalizing designs and quoting. When quoting, our team goes through the required testing and planning to ensure our concepts, quality, and output rates are met and exceeded. To do this, we run simulations, build test tooling, and develop solid models.

  • How scalable are your systems for future production growth?

    We take future product growth into consideration and often times design in consideration for this when approaching an opportunity. Depending on customer needs, this is something we offer.

CONTACT US

Let's Get to Work

Have a project in mind or a challenge to solve? Our team is ready to help you move forward with the right solution.

Assembly Equipment Contact Form