Continuous Motion Assembly Systems

EQUIPMENT OVERVIEW

Our Continuous Motion Machines

Continuous motion assembly systems are designed to maximize production performance by eliminating the inefficiencies of start/stop assembly and manufacturing. By keeping parts in constant, controlled motion throughout the assembly process, we deliver faster cycle times, smoother operation, and higher overall equipment efficiency.

WHAT WE DO

High-Speed Assembly Solutions

From machine design to full system integration, we engineer high-performance assembly automation.

Assembly Equipment

Contract Manufacturing

3D Printing

Engineering

Consultation

Custom Gantries

HOW WE USE IT

Continuous Motion Assembly Machine Applications

Continuous motion assembly machines are typically used and necessary for very high-volume part production. Schaffer Automation has provided continuous motion assembly solutions across many industries since 1981.


We have served: custom molding, packaging, aerosol, consumer products goods, personal care, automotive, food, pharmaceuticals, medical, sporting goods, dental, and many more industries.

3-PC Automotive Panel Fastener

120 Assemblies per Minute w/vision inspection

An overhead view of industrial machinery with two black cameras mounted in the foreground and blue lights in the center.

Child Resistant Cap Assembly

800 assemblies per minute

An industrial automated assembly machine with a clear safety enclosure, standing on a white base in a warehouse.

Lip Balm Assembly System 350 assemblies per minute

An industrial automated assembly machine with a clear safety enclosure, standing on a white base in a warehouse.

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OUR IMPACT

Engineered Continuous Assembly Systems for Various Industries

Custom Molding

From automotive fasteners, flip top caps, to propel/repel containers, we have assembled them.

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Packaging

We offer pick and place gantries, box packing, layer packing, adhesive sealing, pad printing, custom conveyors, tray sealing, & many more packaging applications.

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Aerosol

We assemble: Dip Tubes, Valve Assemblies, Insert Actuator Assemblies, Spray Tips, & more.

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Personal Care

We assemble: Lip Balms, Deodorants, Dropper Pipettes, Essential Oil Caps and Droppers, & more.

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Food & Beverage

We assemble: Caps and Spouts for Pouches, Candy Packaging, Condiment Closures, Bottle Caps, & more.

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Medical Device

We assemble: Luer Lock Caps, Syringes, Dosing Devices, & more.

Cosmetics

We assemble: Lip Balm Containers, Sport Sticks, Lip Stick Containers, & more.

Automotive

We design machines to assemble: Panel Fasteners, Molded Components, Rivets, & more.

OUR VISION

Our Commitment to Excellence

Tailored Innovation

Schaffer Automation works closely with each client to understand specific manufacturing challenges and goals. Our team develops custom automation solutions that are designed to fit your process, improve efficiency, and support long-term performance.

Advancing Manufacturing

Our focus goes beyond building equipment. We help improve how products are made by applying practical automation strategies that increase efficiency, reduce variability, and support more consistent production outcomes.

Looking Ahead

At Schaffer Automation, we design and build solutions that support the future of manufacturing. Every system is engineered to improve precision, increase productivity, and help your operation adapt as demands evolve.

Frequently Asked Questions

Your Questions, Answered

  • Can you customize a machine specifically for our part design or assembly process?

    Yes. At our core, this is what we do. We design and build custom equipment. Our systems are built around your components. We do not have a standard machine chassis or footprint. This allows us to customize all aspects of the equipment to the specific needs of each part design.

  • Do you offer installation, commissioning, and ongoing support after machine delivery?

    Yes. We support our machines through their entire lifecycle. We still support equipment that we built in the early 1990's that still runs today. We offer installation, training, and commissioning as standards in our quotations. Reach out today for a quote!

  • Can you work with international customers and handle export logistics?

    Yes, we can. We have worked with several international companies that resulted in extremely successful machine installations. We utilize logistics partners for crating, certification, shipping, etc. to deliver anywhere in the world.

  • What kinds of safety features are integrated into your machines?

    Our systems our built to the highest OSHA and ISO standards for safety. Typically, we use fixed barrier guarding and solenoid locking guard switches where applicable. We have experience with all automation safety style devices and work with our customers to find the best fit for them.

  • What warranty coverage comes with your machines and systems?

    Our standard warranty is 1 year on all tooling and mechanical build items. We pass along all manufacturer's warrantees on all purchased items, which in general range from 1-3 years.

  • Can Schaffer Automation retrofit or upgrade our existing legacy equipment?

    Yes. When product life cycles slow down and run their course, we have found that retrofitting existing equipment to run new products can offer a very cost-effective solution to our customers.


    We also offer quoting the contract manufacturing of customers "hard to manage" assembly opportunities. Our team is very experienced in assembly production and quality control, and we are willing to work with other OEM's equipment.

  • Do you provide virtual demos or simulations before finalizing the design?

    Yes. We do this in finalizing designs and quoting. When quoting, our team goes through the required testing and planning to ensure our concepts, quality, and output rates are met and exceeded. To do this, we run simulations, build test tooling, and develop solid models.

  • How scalable are your systems for future production growth?

    We take future product growth into consideration and often times design in consideration for this when approaching an opportunity. Depending on customer needs, this is something we offer.

CONTACT US

Let's Get to Work

Have a project in mind or a challenge to solve? Our team is ready to help you move forward with the right solution.

Continuous Motion Assembly Systems Contact Form